Introduction:
Transport refrigeration has been dominated by two major companies for most of the past 70 years. Lacking any other competition, they haven't been interested in providing a new type of equipment that is not based on their design of having a diesel engine incorporated into the unit. For example, the "newest" unit by Transicold is a combination of old and older technology. They now install a diesel generator in a package with a standard electric compressor. Sounds good until you realize that there is still a diesel engine in there drinking fuel and emitting carbon.
1. Is there any
advantage to using a pure electric unit?
Yes. TTR
incorporates a hydraulic driven generator that is powered off the
gear train of the engine. One advantage is that a electric unit
can be powered from more than one source without changing the way
it operates. For example, a truck with a generator on the tractor
engine operates exactly like a diesel powered one as long as the
main engine is running. One big advantage of an engine driven
generator is it only uses the power needed with an efficiency of
nearly 95%. Whereas, a second diesel is about 60% efficient and
runs at a set rpm to maintain a required amount of power if
needed. One of the greatest advantages is the ability to plug the
unit into any 208/220 AC power source. A diesel powered reefer
consumes about one gallon of fuel per hour. A modern Class 8
tractor engine burns about a quarter to a half gallon an hour at
idle while it also supplies needed power for required systems.
2. Is there any money
saved by using an electric unit instead of a diesel driven unit?
Yes. When a refrigeration unit is driven by a diesel engine, the
engine has to produce enough horsepower at all times to provide
the maximum horsepower needed by the refrigeration under the most
demanding conditions. In addition to a required excess of
horsepower being available at all times, the diesel must also
operate at a horsepower and RPM rating 20% above anything needed
just to insure its continued operation. With a TTR unit, electric
power is provided by a hydraulic driven generator. The engine
provides more than enough horsepower to drive another 10 to 17
horsepower without affecting its operation. In addition, it
usually provides an added power consumption that actually
increases the overall efficiency of the tractor engine. Under
most conditions, the added diesel fuel consumed cannot be easily
calculated because of the added efficiency factor of the driving
engine. In tests, the extra amount of fuel used was minimal and
hard to calculate.
3. Are there any other
advantages to an all electric unit?
Yes. The components in an electric driven refrigeration unit are
much smaller and lighter than the diesel parts. If it becomes
necessary to replace a component, the part can be removed quickly
and easily by one person, with one exception -- the compressor.
It weighs 221 pounds. The total weight of a pure electric is
about 1,000 pounds less than a standard full size Transicold or
Thermo King unit.
4. What size generator must I have for electric units?
All TTR units are supplied with a complete generator system that can be tractor mounted in less than a few hours. In the event of a tractor break-down on the road, any generator of 15 kw, or more, could supply power to the trailer while waiting for a replacement tractor. In almost all cases though, the trailer can be left closed until a replacement tractor is available. In very rare circumstances, the trailer could be towed to a refrigerated warehouse until a replacement tractor is available. It is very rare, with today's equipment, that a trailer would need to be disconnected for any length of time. If it was a concern, a separate high speed generator set could be installed under the trailer for emergency operation of the reefer.
5. How do I order equipment and what do I get?
TTR is in the early stages of expansion and will strive to provide all customers with the equipment they request at the earliest date possible. Eventually, TTR will stock remanufactured units ready for rapid replacement as well as new units. TTR's plan is to have a few replacement facilities across the country that will carry units in stock and have the ability to repair equipment in the unlikely event of a break down. In addition, TTR will be working with existing regional repair facilities to supply the back-up needed for all units. In the meantime, customers who wish to have more than one unit converted, may elect to drop off trailers, or units, for conversion and pick-up. New units are expected to be available for purchase in 2012.
copyright: 2011, 12 by Truck Transport Refrigeration